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Our process

How we remanufacture

Every high-voltage pack moves through the same controlled line — disassembled, diagnosed, repaired and reassembled to original specification, fully documented from intake to delivery.

Stage 01

Disassembly

We safely disassemble the battery pack down to module level under high-voltage standards.

  • High-voltage isolation and lockout
  • Pack opened to individual modules
  • Every component logged on intake
Volvo battery pack on the bench, opened to module level
Stage 02

Diagnosis

Every cell and component is individually measured, tested and documented.

  • Cell-level voltage and resistance
  • Capacity and state-of-health testing
  • Full digital condition report
8658344136251527121062810320
BMW — BMW PHEV Gen2
OK
Capacity
25.266 Ah
Delta V
0.225 V
Cell voltages · 16 channels
Source pack
T588498710121B3227B002413216527
Stage 03

Repair

Faulty parts are replaced with original components, restoring the pack to factory specification.

  • Original OEM replacement parts
  • Faulty modules and BMS components renewed
  • Matched to the rest of the pack
Swapbat technician holding a high-voltage connector at the repair bench
Stage 04

Reassembly

The pack is reassembled, comprehensively tested and delivered ready to install — with full documentation and warranty.

  • Torqued and sealed to OEM spec
  • End-to-end pack validation
  • Delivered install-ready with warranty
Swapbat technician scanning a reassembled battery pack for its digital record
The right fix

Why we don't recommend single module swaps

Brand-authorised workshops can already replace a single module. But fitting one new module beside older ones creates a voltage imbalance — a difference in charge (ΔV) between the fresh module and the aged cells around it.

The pack constantly works to equalise that gap, stressing the mismatched cells until the battery fails again — often within months. A fully remanufactured pack with matched modules eliminates the problem.

Single module swap ΔV imbalance

One new module, aged cells around it → repeated failure.

Full remanufactured pack Matched cells

Balanced charge across the pack → stable and warranted.

A longer second life

Built to last — and to keep cars on the road.

Remanufacturing keeps high-voltage packs out of waste and extends the life of the whole vehicle. Every pack we deliver leaves our line measured and documented, at a high, verified state of health.

85–99 %
State of health (SOH) on delivered packs — verified cell by cell.
Warranty

Every battery ships warranted and documented.

A 12-month / 30,000 km warranty and a full condition report accompany every pack we deliver.

12 months warranty
30,000 km coverage
1 full condition report per pack
Find your model → Contact us
Traceability & compliance

Every pack and module, fully traced.

From the vehicle a module came from to the car it is reassembled into — an auditable chain of custody built for EU regulation.

See the system
FAQ

Frequently asked questions

Which vehicles do you have batteries for?

We provide remanufactured high-voltage packs for Volvo and BMW hybrids, the Volkswagen group and Tesla, with more models added over time. Availability and price vary by model, so we always check the current situation — contact us for a non-binding quote for your vehicle.

What does the warranty cover?

The warranty covers all internal defects and the quality of the remanufacturing. It does not cover damage from bumps or collisions that are unrelated to an internal battery malfunction. Our standard warranty is 12 months / 30,000 km.

Which fault codes indicate a battery issue?

On Tesla, fault codes appear in the instrument cluster and on the central MCU display — tap the red warning triangle at the top of the screen. Codes beginning with “BMS” may indicate a high-voltage battery fault (for example BMS_A066, BMS_u029, BMS_w177, BMS_f107). On BMW, watch for “Hybrid system fault” / “High-voltage battery” messages and codes such as 21F234 or 0316D1. Please note any visible codes when you contact us.

Do Tesla’s free Supercharger sessions remain after a battery replacement?

Yes. Free Supercharger access remains active and is not affected by the battery replacement.

How do I order?

Orders go through our certified workshop partners across Finland and Sweden. Find your model, then your workshop coordinates the swap — or contact us directly and we’ll point you to your nearest partner.